Plastic Machinery Manufacture

Blow Molding Machine b2b

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Removable design

Mold in the process, some parts due to not to put too much friction with the impact of higher wear and tear. At this time. This is just part of the replacement parts can still be used for molds. In addition. Sometimes as long as the work of replacement parts to achieve a new product production. Removable not only caused a large number of reusable parts and components of the waste material. And as a result of poor waste disposal. Will severely pollute the environment. In the early design and therefore it is necessary to take into account the issue of demolition: â‘  general structure of choice as far as possible in order to be replaced. â‘¡ strength in meeting the requirements under the premise. The widespread use of removable connection. If the connecting thread with no welding, riveting, and so on.

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USE CAD, CAPP, CAM, CAE

CAD, CAPP / CAM is designed to mold a comprehensive automation of the major measures. Use of CAD / CAPP / CAM technology, can achieve little drawings or the drawings processing and management, conservation of resources, reduce the mold design and manufacturing cycle. Mold can be developed to improve the success rate and quality of the mold. CAE today’s technology has been widely used. First of all CAD technology can be applied to design a product of the whole structure. Marked its basic size, and then use CAE technology products for the structural analysis of the feasibility analysis and process analysis. The three-dimensional CAD software (such as Pro / E, SolidWorks, UG, etc.) are the basic integrated CAE technology to simulate the flow of information and analysis of its strength, stiffness, impact resistance, such as simulation experiments. The use of CAD / CAE to achieve concurrent engineering provides the basic platform, thereby increasing the efficiency of die design and shorten the design cycle as a whole. To achieve a green product analysis.

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Manufacturing Design

Machine shop, stamping shop in particular, noise and pollution is very serious. On the health of the staff have a very big threat, but also interfere with the tranquility of the surrounding, therefore, die design in time to control the noise. And even to eliminate. Elimination of machine noise is usually the method has the following methods: V belt instead of gear drive; friction clutch to replace the rigid clutch; flywheel to do a good job balancing the body, such as Rotary: press in the noise of the main parts stamping enclosures: There’s no shock absorber mold, and so on.

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mold design

Packaging design, including the three main areas: the choice of packaging materials, packaging, as well as to improve the structure of the packaging materials and waste recycling. The use of packaging materials and waste on the environment had a dramatic impact. In particular, some recovery is difficult or hard to drop, the solution of materials, these materials can only be burned or buried. As a result, the product’s packaging should be simple to use and green packaging (non-toxic, pollution-free and easy recovery, easy-degradable materials), which can reduce the waste of resources, but also to reduce environmental pollution.

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Plastic Injection Molds

Die recycling is in the mold design stage to take into molds used the possibility of recycling and recovery treatment methods and costs. Design for recycling, including the main contents of recyclable materials and signs, methods of recycling, recovery of the techno-economic assessment and recovery of structural design. The main measures are as follows; â‘  the use of environmental impact smaller mold material, such as non-toxic harmless materials, renewable materials, recycling of materials such as easy; â‘¡ the use of re-use of materials; â‘¢ of mold parts and components used to carry out renovation, re-processing.

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FMS

By a number of numerical control equipment, materials transported storage devices and computer control system and the composition of the task according to the manufacturer and the production of varieties to adjust rapidly to changes in automated manufacturing systems. It includes a number of flexible manufacturing cell. To task according to the manufacturer or production of a rapidly changing environment, be adjusted to fit in many varieties, small and medium-volume production, it by simply changing the way software can produce a variety of parts in any kind of parts.

injection molding

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High Speed MaclliIIing(HSM)

Mold manufacturing industry is high-speed processing of the important areas of application. Mold cavity processing power has always been monopolized by processing, but its low processing efficiency. Cutting force and high-speed machining small, can be 60HRC milling hardened mold steel, surface roughness value also very small; large shallow cavity mold radius Renmu rate, fully available to replace the high-speed milling EDM: deep cavity of small curvature, high-speed milling process can be used as a rough and semi-finishing, electrical processing only as a finishing. This will enable the production efficiency greatly improved cycle. Steel cutting speed of up to 600 a 800m/min.

High-speed cutting for mold manufacturing provides new opportunity for the development. It simplifies the processing means of shortening the processing cycle and improve the processing efficiency, reduced processing costs, at present it to a higher agility, intelligence, integrated development, becoming the third generation of modeling technology.

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virtual Manufacruring

Virtual manufacturing is a manufacturing process in all aspects. Including product design, fabrication, assembly, and even the production organization and management and scheduling for Unified Modeling. Software technology to support, through the use of high-performance hardware, the formation of a running virtual manufacturing environment. Computer LAN / WAN network, to generate digital product. The achievement of product design, performance analysis, process decision-making, manufacturing, assembly and quality inspection.

Virtual Manufacturing characteristics: â‘  there is no need to create the physical prototype product performance can be predicted, saving manufacturing costs. Shorten the product development cycle; â‘¡ product development in the early detection of problems and achieve timely feedback and correction; â‘¢ the form of a software simulation of product development; â‘£ entire manufacturing activities with a high degree of parallelism.

Application of the virtual manufacturing technology in the mold industry, can reduce the development cycle. Product design, mold design, mold manufacturing, mold assembly debug, test mode in computers, resulting in improved production efficiency and product quality and reduce production costs to fill the mold CAD, CAM and the gap between production management.
injection molding manufacturers

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Reverse engineering

Reverse engineering is a physical model has been scanned, collecting the coordinates of the surface data, according to data collected to generate the model surface wireframe model. After the model can be carried out bump-to-analog converter, scaling, rotation, translation and other processing, and then automatically generate mold processing. Automatically generated mold processes applicable to a wide range of numerical control system. This can significantly reduce the human labor and waste, but also improve the success rate of the manufacture of molds for mold green manufacturing has played an active role in promoting.
injection molding

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